MAS-i2 Inline Selective Soldering Machine
MAS-i2 Selective Soldering Machine is formed by 3 processes as blow and all the processes are integrated into one compact machine.
● Selective spray flux part : It can do selectively flux spraying to required position on PCB.
● Preheating part : It will heat up the PCB and active the flux performance.
● Selective soldering part : It can do selectively soldering to required pad on PCB.
● Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension.
|Selecting Soldering Pot|
● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance.
● N2 direct heating system is standard equipped,enhance the wetting ability for lead free sodlering.
● German made electro-magnetic pump Coil.
● Sod-ProcMoni: Without open machine’s door, operator can see soldering process in real time.
● Pre-BPRE Standare with top hot air convection, bottom IR preheating zone.
● Sod-WetNoz: Standard equipped with wet nozzle for customer’s universal applicaiton. Can also design solder nozzle according cusotmer’s application.
“Solder it” is windows10 based software. With board scanned picture or Gerber file, “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.
Path programming :
|“Point and Click”|
● to draw path with scanned picture as background, easiest way for path programming.
|Solder path editing:|
● Moving speed, Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.
|Maintenance & replacement assisting function:|
● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.
|Operating power/Max power||6KW/20KW|
|PCB dimension|| Min W80xL100—Max PCB W457.2 x L508mm (18″ x 20″) (Two nozzle solder individually)|
Max PCB W508 x L508mm (20″ x 20″) (Two nozzle solder parallel)
|Power supply||3PH 380V 50HZ|
|Air supply||3-5 bars|
|Typical Program Time||10 Minutes|
|PCB Robotic Platform|
|Flux Nozzle Type||drop jet fluxer made in Germany|
|Flux Nozzle Quantity||Standard equip 1 set, optional to equip another set|
|Flux Tank Capacity||1L|
|Flux Tank Quantity||Standard equip 1 set, optional to equip another set (when use two different flux)|
|Flux Nozzle Distance||optional adjustable by motor|
|Axes of Motion||X, Y Servo motor, Z by penumatic cylinder|
|Position Accuracy||+ / – 0.05mm|
|Preheating method||Top hot air, bottom IR|
|Solder pot type||Standard equipped mechanical pump, optional with electro-magnetic pump(made in Germany)|
|Standard Solder Stations||2|
|Solder Pot Capacity||15 kgs|
|Solder Temperature Control||PID|
|Heat-Up Time||About 40mins|
|Max Temperature||350 ℃|
|Mini Wave Nozzles||Dia 3 to 12mm|
|Axes of Motion||X, Y, Z1, Z2|
|Motion Control||All servo control with ball screw|
|Position Accuracy||+ / – 0.05mm|
|(N2) Inertion Management|
|N2 Consumption per Nozzle||4m3/H|
|Required N2 Purity||>99.99%|
Inline Selective Soldering Machine MAS-i2 Features:
- XY servo table for fluxing. Z1 for drop jet flux 1, optional with Z2 for drop jet flux 2. also optional distance between drop jet flux adjustable by software.
- Top preheating zone, bottom IR zone.
- Solder section both standard equipped with IR preheating zone at top.
- XY servo table for solder station, servo axis Z1 for solder pot:
1. servo axis Z2 for solder pot
2. Optional with electro-magnetic pump made in Germany.
- Standard equipped live-on camera for both solder pot’s soldering process.
- Standard equipped with wave height calibration.
- Windows 10 system English version.